Aluminium CNC Machining: The Ultimate Guide

Aluminium CNC Machining ndi njira yotchuka yopangira zida zamakono zamafakitale opanga zitsulo.

Kuti mukhale ndi aluminiyamu yopambana ya CNC, muyenera kusankha kalasi yabwino kwambiri, kudziwa mapindu, kusankha njira yoyenera, kuyerekezera mtengo kapena kutsiriza koyenera.

Chifukwa chake, ngati mukufuna kukhala katswiri pa CNC machining aluminium, werengani bukuli.

Aluminiyamu CNC Machining Makalasi

Magulu osiyanasiyana a aluminiyumu amapeza kugwiritsidwa ntchito m'mafakitale omwe ali ndi kusiyana kwakukulu komwe kumafotokozedwa muzinthu zachilengedwe. Zikuphatikizapo:

Zina Zowonjezera:

zotayidwa aloyi - Gwero: Wikipedia

Mitundu ya Maphunziro a Aluminium - Gwero: Metal Super Market

Mitundu ya Aluminium - Gwero: Thomas Net

Aluminiyamu CNC Machining Ubwino

Zopindulitsa zambiri zimadza chifukwa chopanga zida za aluminiyamu za CNC mu projekiti yanu.

ndi. Kulimbana ndi Corrosion: Milingo yokana ya magiredi opangidwa ndi aluminiyumu ya CNC imasiyana kutengera zomwe zili. Komabe, imakhalabe yokhazikika yomwe imalola kugwiritsa ntchito zida zamakina a CNC m'malo owononga kapena owonekera.

ii. Kuthekera: Aluminiyamu ndi yotheka kupangidwa mwaluso komanso yogwira ntchito chifukwa cha ductility ndi kusinthika kwake. Izi zimapangitsa kupanga kukhala kwachuma chifukwa ndikolondola kwambiri komanso kubwerezedwanso ndikuchepetsa kupsinjika kwa zida.

iii. Mphamvu yamagetsi: Ngakhale otsika kuposa conductivity yamkuwa, aluminiyumu amawonetsabe kusamutsa kwamagetsi kovomerezeka. Chifukwa chake, mutha kugwiritsa ntchito zida zamakina a CNC pazogwiritsa ntchito pomwe madulidwe amafunikira.

iv. Kuthekera kwa Anodization: Pambuyo CNC Machining mbali zotayidwa, mukhoza kumapangitsanso katundu wake thupi ndi anodizing. Anodizing imawonjezera mawonekedwe amtundu wa CNC wopangidwa ndi aluminiyamu monga makulidwe ndi kukana kuvala.

v. Recyclability: Zida za aluminiyamu zosagwiritsidwa ntchito kapena zotayidwa chifukwa cha makina a CNC zitha kubwezeredwa ndikugwiranso ntchito. Kubwezeretsanso kumachepetsa kuipitsa, kuwononga mphamvu ngakhalenso mtengo wopangira.

vi. Mlingo wa mphamvu ndi kulemera kwake: Kuchuluka kwa mphamvu ndi kulemera kwa aluminiyumu kumalola makina a CNC a magawo omwe mphamvu ndi kulemera zimadetsa nkhawa.

Zina Zowonjezera:

Kodi CNC Machining ndi chiyani - Gwero: Thomas Net

CNC Machining process - Gwero: Yunivesite ya Goodwin

Zochepa za CNC Machining Aluminium

Mukhoza kukumana ndi mavuto pamene CNC Machining zotayidwa. Zolepheretsa zina zofala ndi izi:

ndi. Kugwira ntchito: Magulu osiyanasiyana a aluminiyamu ndi ma aloyi ake amapereka zovuta panthawi ya makina a CNC okhudza njira monga mphero ndi kudula.

ii. Kutentha kwa Ntchito: Kufewa kwa aluminiyamu ndi malo ake otsika osungunuka kumachepetsa kutentha kwa ntchito pamene CNC Machining. Chifukwa chake, kuchita ma CNC machining opareshoni omwe amapangitsa kuti pakhale kutentha kwambiri kumatha kubweretsa kupunduka.

Ubwino CNC Aluminium Prototype Machining

Prototyping ndi njira yomwe imakupatsani mwayi woyesa kapena kuyesa kapangidwe kake musanayambe kupanga. Kufunika kwake kumawonetsedwa motere:

• Aluminiyamu imapezeka mosavuta, yosavuta kugwiritsa ntchito komanso yobwereketsanso motero imawononga ndalama zambiri.
• Mukamapanga ma CNC ma prototypes a aluminiyamu, mutha kutsimikizira ndikugwiritsa ntchito mapangidwe popanda kuwononga kwambiri.

Aluminium CNC Machining Njira

Pankhani ya CNC machining aluminiyamu, pali matekinoloje ambiri omwe mungatengere kutengera zomwe mukufuna. Mwachitsanzo, mungafune kubowola mabowo, kupanga ulusi, kapena ma cylindrical parts a makina.

Chifukwa chake muyenera kusankha njira yoyenera yopangira makina a CNC:

CNC Kutembenuza Aluminiyamu

Pamene CNC kutembenuza zotayidwa, kudula chida amakhalabe pamalo pamene inu atembenuza workpiece kuchotsa zapathengo. CNC turning lathe imapeza kugwiritsidwa ntchito mu CNC kutembenuza aluminiyamu pogwiritsa ntchito malangizo odyetsera pakompyuta kuti asinthe chogwirira ntchito cha aluminiyamu kukhala mawonekedwe omwe mukufuna.

Mutha kuganizira izi CNC zida kuti makina zotayidwa.

       ndi. Vertical CNC Lathe

Apa, spindle imakhazikika molunjika, ikugwira ntchito yotembenuza posuntha chogwirira ntchito m'mwamba ndi pansi. Ndi yabwino kwa ntchito mbali imodzi ndipo pamene kupachikidwa kwa workpiece ndi vuto.

     ii. Zopingasa CNC Lathes

M'malo mwa spindle monga anzawo ofukula, CNC lathes horizontally kukhazikitsa angapo mitu. Itha kupanga makina a aluminiyamu a CNC mumapangidwe osiyanasiyana okhala ndi zinyalala zomwe zimagwa mosavuta ndi mphamvu yokoka.

Ubwino wa Aluminium CNC Turning

Kugwiritsa ntchito CNC kutembenuza aluminium CNC Machining kumakupatsani zabwino izi:

• Mtengo wake: CNC kutembenuza aluminiyamu kumawonjezera kupanga bwino pochita ntchitoyi panthawi yaifupi kotero kuti ikhale yotsika mtengo.
• Mwachangu: Kusintha kwa CNC kwa aluminiyamu kumachepetsa kuwonongeka popanga magwiridwe antchito olondola kwambiri kuti apititse patsogolo magwiridwe antchito.

Cnc Aluminiyamu Yogaya

CNC mphero zotayidwa aloyi ndi ntchito yotchuka lero. Mudzagwiritsa ntchito zida zamitundu yambiri pokonza zida za aluminiyamu zokhazikika.

Pankhani ya CNC mphero, mutha kugwiritsa ntchito:

• Makina opumira a CNC
• Horizontal CNC makina mphero
• Multi-axis CNC mphero makina

Makina osindikizira a Multi-axis amatha kuyenda mozungulira ma axis angapo kulola kugwira ntchito mwachangu komanso molondola pazidutswa za aluminiyamu.

CNC Milling Njira

Pali njira zingapo zochitira CNC mphero Aluminiyamu workpieces motere:

• Angular Milling: Apa, makina a CNC mphero chida cha kasinthasintha ndi zotayidwa workpiece pamwamba amalekanitsidwa pa ngodya. Chifukwa chake, amapanga mapangidwe apadera monga ma grooves ndi mabala ena aang'ono.
• Kupukuta nkhope: Chida chimagwira ntchito kumunsi motsutsana ndi chogwirira ntchito cha aluminiyamu chomwe chimapanga mapangidwe ovuta okhala ndi axis of rotation perpendicular to workpiece.
• Kupanga Mafomu: CNC machining aluminiyamu ndi njira mphero amalola mapangidwe ozungulira mabala pogwiritsa ntchito zida angapo.
• Kusintha Mbiri: Amagwiritsa ntchito njira zitatu zokhotakhota, semi ndi kumaliza pomaliza kupanga magawo a aluminiyamu opindika ndi ma convex.
• Surface Milling: Imachotsa zinthu kuchokera pamwamba pa aluminiyamu yogwirira ntchito ndi chogwirira ntchito chofanana ndi axis yozungulira.

Cnc Kubowola Aluminium

CNC pobowola aluminium Zida zogwirira ntchito zimaphatikizapo kugwiritsa ntchito zida zapadera zomwe zimadziwika kuti kubowola kuti apange mabowo. Mabowowa ndi ofunikira pakumanga makamaka mukamagwiritsa ntchito mabawuti, zomangira ndi ma rivets.

Mitundu ya CNC Drill

Mitundu yotsatirayi ya CNC yobowola imatha kusintha bwino zida za aluminiyamu pakugwiritsa ntchito kwanu:

ndi. Gang Drill: Imathandizira mitu yambiri yogwira ntchito yomwe imatha kunyamula ma spindle angapo ndipo imatha kugwira ntchito zingapo nthawi imodzi.

ii. Micro Drill Press: Ili ndi zolondola kwambiri zokhala ndi ma chucks ang'onoang'ono othandiza popanga mabowo ang'onoang'ono pazidutswa zazitsulo zosapanga dzimbiri.

iii. Multiple Spindle Drill: Ili ndi mutu umodzi wogwirira ntchito wokhala ndi masipingo angapo omwe amatha kugwira ntchito nthawi imodzi.

iv. Radial Arm Drill Press: Amagwiritsa ntchito mutu wa gudumu womwe ungathe kuyenda mosiyanasiyana kuti ugwire ntchito zingapo pagawo lotetezedwa.

v. Turret Type Drill: Imakhala ndi turret yokhala ndi mitu yambiri yogwirira ntchito kukulolani kuti musinthe malo mosavuta komanso mwachangu kusintha zida.

vi. Upright Drill Press: Mtundu wobowola wa CNC umadyetsa chogwirira ntchito ku chida ndipo chimakhala ndi mutu wa spindle wokhala ndi giya yoyendetsa.

CNC Kudula Aluminiyamu

Cnc kudula aluminiyamu kumaphatikizapo kuchotsa zidutswa za aluminiyamu zoyenerera bwino kuchokera pamapepala akuluakulu kapena mipiringidzo malinga ndi zosowa zamapangidwe. Zina mwa zida zodulira aluminiyamu za CNC zomwe mungagwiritse ntchito ndi monga:

ndi. Makina a CNC Laser: Amagwiritsa ntchito mtengo wa laser woyendetsedwa ndi makompyuta wamphamvu kwambiri kuti udutse aluminiyamu. Njira yodulira imachitika kudzera mu vaporization, kusungunuka kapena kuwotcha kumabweretsa mabala olondola kwambiri.

ii. CNC Plasma Cutters: Izi zimagwira ntchito popanga plasma arc yamphamvu kuchokera pakuyika mpweya woponderezedwa mpaka kutentha kwambiri. Ma plasma arc omwe amasungunuka amasungunula aluminiyumu kwinaku akuwomba chisungunukocho, ndikuchidula motsogozedwa ndi kompyuta.

iii. CNC rauta: Amagwiritsa ntchito chodulira cha endmill kuti atulutse zinthu kapena kupanga aluminiyamu momwe amafunira. Mumaonanso kuti n'zothandiza polekanitsa zidutswa zazikuluzikulu za aluminiyamu poganizira za mtundu wake komanso kuchuluka kwa chakudya.

iv. CNC Water Cutters: Zimaphatikizapo kupanga ma jeti amadzi osakanizidwa ndi ma abrasives pansi pa kupanikizika kwakukulu kupyolera mu tinthu tating'onoting'ono. Zochita za jet kugunda pamwamba pa aluminiyumu pa liwiro lalikulu zimayambitsa mabala ozizira popanda kupunduka.

Malangizo 5 Odula Aluminiyamu ndi CNC Rauta

The CNC rauta akhoza kukuthandizani muma projekiti anu mwa kudula mosavuta aluminiyumu ku mawonekedwe ndi kukula komwe mukufuna. Komabe, muyenera kuganizira malangizo otsatirawa kuti mudule bwino:

• Dziwani kuchuluka kwa liwiro ndikudyetsa rauta yanu ya CNC nthawi zambiri pogwiritsa ntchito chowerengera kuti muwonetsetse kuti mwadula.
• Mukamagwiritsa ntchito rauta ya CNC pa aluminiyamu, ma RPM apamwamba amafunikira kufunikira kodula carbide.
• Phatikizani dongosolo la misting pakukhazikitsa kwanu kuti likhale ngati mafuta a chodulira ndi aluminiyumu yoletsa kutha ndi kupindika motsatana.
• Gwiritsani ntchito zodutsa zozama pang'onopang'ono kuti mukwaniritse kuya kwake kuti mutsimikizire kuchotsa mosavuta chip ndi zotsatira zabwino.
• CNC yodula aluminiyamu yokhala ndi rauta ya CNC imagwira ntchito ndi zitoliro zosachepera zitatu kuti tipewe kuchulukana kwa chip ndikumangirira. Komanso, kugwiritsa ntchito zitoliro zochepetsedwa kumayendera limodzi ndi kuchepa kwa chakudya.

Zinthu Zomwe Zimayambitsa Kusankhidwa kwa Chida mu Aluminium CNC Machining

Kusankha zida mu aluminium CNC Machining ndikofunikira pakuzindikira mtundu wodulidwa ndi kupambana kwa njirayi. Chifukwa chake kusankha zida ndi njira yofunika kwambiri yomwe imaganizira zinthu zotsatirazi:

Kudula Madzi

Ngakhale aluminiyumu ndi yofewa, kudula kowuma kumapangitsa kuti ma burr apangidwe komanso m'mphepete mwazomwe zimapangitsa kugwiritsa ntchito madzi ocheka ndikofunikira. Ma emulsion amafuta ndi madzi odulira oyenera monga omwe ali ndi chlorine ndi sulfure amasiya madontho pamwamba pa aluminiyumu.

Zakudya ndi Ma liwiro

Kuthamanga liwiro pamene CNC Machining zotayidwa amatanthauza kasinthasintha pa mphindi ya chida. Zida zoyendera za radius ndi zinthu zimatengera liwiro.

Mutha kugwiritsa ntchito kuthamanga kwambiri pa aluminiyamu kuti muchepetse kupangika kwa chip ndi kudzikundikira kutentha, ndikuwonjezera kumalizidwa bwino.

Mlingo wa chakudya umafotokoza kuyenda ndi chida popanga kuzungulira kwathunthu. Imagwiranso ntchito ku workpiece's komwe imatembenuzidwa ndipo chidacho chimagwiritsidwa ntchito.

Kupanga Chida

Kusintha kwa zida, kunena kuti chitoliro chowerengera, ndikofunikira kupanga kapena kuswa makina a aluminiyamu a CNC. Mwachitsanzo, kukhala ndi chitoliro chochepa (2-3) pogwira ntchito pa aluminiyamu kumatsimikizira kuti palibe chip build up.

Zida Zazida

Aluminiyamu ndi chitsulo chofewa ndipo zida zopangira makina zimafunikira m'mbali zakuthwa zomwe sizimakonda kuvala monga carbide.

Kapenanso, pali zida zopangira zida zopangidwa kuchokera ku cobalt. Komabe, izi ndizochitika pomwe palibe reactivity ndi aluminiyamu.

Reactivity ndi aluminiyamu kungayambitse kuphwanya pamwamba makamaka pa kutentha kwambiri.

Komabe, mutha kugwiritsa ntchito carbide yokhala ndi cobalt pang'ono kuti mukwaniritse zolimba zomwe mukufuna popanda kupunduka.

Ngongole ya Helix

Ndiwo ngodya yopangidwa ndi mzere wongoganizira womwe ukudulira pakati pa chida ndi ndege yogwira ntchito. Ngodya yayikulu ipangitsa kuchotsa chip mwachangu.

Zoonadi, izi zidzakhala pamtengo wowonjezera kukangana. Zotsatira zake, padzakhala kukwera kwa kutentha.

Kutentha kotereku kungapangitse tchipisi kumamatira ku chidacho powotcherera makamaka popanga makina othamanga kwambiri. Kukhala ndi ngodya ya helix yomwe ili yaying'ono imakwaniritsa zosiyana.

Malangizo Pamene CNC Machining Aluminiyamu

Ntchito ya aluminium CNC Machining ndiyofunikira pakupanga zida ndi zida zambiri zatsiku ndi tsiku. Kutsatira malangizo otsatirawa pamene CNC Machining aluminiyamu zimatsimikizira zinthu khalidwe komanso kusunga inu otetezeka.

• Muzipaka mafuta nthawi zonse. Kupaka malo anu ochitirapo kanthu pakati pa zida ndi aluminiyamu kumachepetsa kukangana kumapangitsa kuti makina a CNC akhale osavuta. Zimatsimikiziranso kuti m'mphepete mwake ndi zowongoka komanso zimateteza kuwonongeka kwa kutentha.
• Nthawi zonse chotsani tchipisi topangidwa. Kulola kuti chipwirikiti chiwunjikane kuzungulira chida chanu kungayambitse kusweka ndi kusinthika kwa aluminiyumu.
• Musafulumire ndondomekoyi. Gwiritsani ntchito kuchuluka kwa chakudya choyenera komanso kuthamanga kutengera chida, kalasi ya aluminiyamu ndi makina opangira makina. Simuyeneranso kugwiritsa ntchito mitengo yodyetsedwa pang'onopang'ono chifukwa imangosokoneza chida.
• Pitani ndi ocheka okhala ndi ma diameter ang'onoang'ono. Izi ndizowona makamaka poyesera kukwaniritsa kuzama kwakuya komwe kumapangitsa kuti ntchitoyi ikhale yosavuta.
• Gwiritsani ntchito chida choyenera. Mwachitsanzo, pogwira ntchito pa aluminiyamu, zida za carbide ndizabwino poyerekeza ndi HSS ndi cobalt.

Momwe Mungayerekezere Mtengo wa Aluminium CNC Machining

Monga ntchito zina zonse, pamene zotayidwa CNC Machining, muyenera kuyerekeza mtengo. Kukhala ndi chiyerekezo cha mtengo kumatsimikizira kuti mutha kupanga bajeti pazosowa zanu ndikukwaniritsa zomwe mukufuna.

Poyerekeza mtengo wa aluminium CNC Machining, mumaganizira izi:

Zosowa Zakuthupi

Zofunikira pazosowa zanu zakuthupi ndi gawo la aluminiyamu ndi kukula kwake kapena kuchuluka komwe kumafunikira. Popeza CNC machining aluminiyamu imaphatikizapo njira zochepetsera, zovuta zamapangidwe zimakhudza kugwiritsa ntchito zinthu.

Zosowa Zantchito

Ngakhale zida zambiri zopangira ma aluminium CNC zimayendetsedwa ndi makompyuta, zimafunikirabe kuyang'aniridwa ndi anthu. Zofuna zanu zantchito zimatsimikiziridwa poganizira kuchuluka kwa ogwira ntchito, luso, maola ogwiritsidwa ntchito ndi chipukuta misozi.

Pamwamba Pamamaliza a CNC Machines Aluminium Parts

Kuyika kumapeto kwa aluminiyumu yanu ya CNC yopangidwa ndi makina kumatha kukulitsa mawonekedwe ake komanso kulimba kwake. Zomaliza zamitundu yosiyanasiyana zimagwiritsidwa ntchito ndi zina zomwe zafotokozedwa pansipa.

• Anodizing: Anodizing imatha kupangitsa kuti chovalacho chikhale chowoneka bwino, chamitundu kapena cholimba kudzera munjira yamagetsi yomwe imapangitsa kuti dzimbiri komanso kusavala.
• Kuphulika kwa Bead: Zotsatira mu gawo losalala la CNC lopangidwa ndi aluminiyamu pamwamba pochotsa zida ndi zolakwika zina zapamtunda.
• Kuphimba kwa Chromate Conversion: Kuonjezera zokutira izi pa gawo lanu la CNC lopangidwa ndi aluminiyamu kumasunga ma conductivity ndikuwonjezera kukana kuvala ndi dzimbiri.
• Zokongoletsera za Chrome Plating: Chrome plating imagwiritsa ntchito zokongoletsa pagawo lanu la aluminiyamu ya CNC pomwe imathandizira kulimba kwa pamwamba.
• Kupukutira: Imagwiritsa ntchito njira zamakina kapena zamankhwala zomwe zimapangitsa kuti gawo lanu la aluminiyamu likhale losalala komanso lowala kwambiri.
• Kupaka Powder: Apa, mumapaka ufa wa penti pazigawo zanu za aluminiyamu za CNC musanaziike ku uvuni. Kupaka ufa kumawonjezera kukana komanso kulimba.

Mukhoza kuphunzira zambiri mankhwala aluminiyamu pamwamba.

Ntchito za CNC Machined Aluminium Parts

Kugwiritsa ntchito zida za aluminiyamu za CNC kumafikira m'mafakitole onse omwe amapeza ntchito pafupifupi gawo lililonse. Zina zomwe zimagwiritsidwa ntchito pamakampani ndi izi:

ndi. Zagalimoto: Zinthu zazikulu zomwe zimalola kugwiritsa ntchito zida za aluminiyamu m'gawo lamagalimoto ndi mphamvu, kulemera kopepuka komanso kulimba.

ii. Chakudya/Makhwala: Zida za aluminiyamu za CNC zimapeza kugwiritsidwa ntchito, makamaka kulongedza, muzakudya ndi mankhwala chifukwa cha chikhalidwe chake cha phlegmatic pokhudzana ndi zinthu.

iii. Zamlengalenga: Mphamvu yodabwitsa yofananira ndi kulemera kowonetsedwa ndi gawo la aluminiyamu ya CNC imapangitsa kugwiritsa ntchito kwawo ndege kukhala kutchuka kwambiri.

iv. Masewera: Zida zambiri zamasewera ndi zowonjezera zimagwiritsa ntchito zida zomata za aluminiyamu za CNC chifukwa cha kulimba, mphamvu ndi kulemera kwake. Izi zikuphatikizapo mafelemu njinga, mileme baseball, racquets ndi malikhweru kutchula ochepa.

v. Zamagetsi: Popeza aluminiyumu imawonetsa kusinthasintha kwamagetsi kuphatikiza kukana kwake kwa dzimbiri, imakhala ndi zida zambiri zamagetsi ndi zida zamagetsi.

Kutsiliza

Kusinthasintha kwa aluminiyumu komanso kumasuka kwa makina a CNC kumalola kugwiritsidwa ntchito kwake kwakukulu m'magawo ndi kupanga chigawo. Makina a Aluminium CNC amakupatsani mwayi wobweretsa mapangidwe anu a projekiti mosavuta.

Zina Zowonjezera:

Zithunzi za CNC Milling - Gwero: HMAKING

CNC Machining Aluminium Parts - Gwero: Protolabs

Zigawo Zotembenuza za CNC - Gwero: HMAKING

CNC Machining Aluminium - Gwero: 3Ds

CNC Drilling Part - Gwero: HMAKING

Ubwino wa CNC Machining Aluminium - Gwero: 3ERP

CNC Machining Aluminium - Gwero: Xomerty

Aluminium ya CNC Machining - Gwero: GENSUN